I have built several plywood tanks and no problems or leaks. Just cut out the ply for the ends, bottom, back. For the face, you can just routout an opening for the viewing area or make a frame of 3/4" -1" wood.
What I did was use fiberglass cloth on all the corners, and then pour in a coat of resin to about 1/8" to 1/4" thick. On all sides. For the glass, you just use
aquarium silicone on the inside of the frame, place your glass on the silicone and add weights. Wait till dry then water test. For the top leave open and just use two SS threaded bars for the cross piece. This will not hinder the lights.
Make sure you have at least 1.5" overlap on glass and frame.
I have built a 100, 225 and a 250gal ply tanks and the dnext one will be 300gal. Just use common sense in building.
HTH
