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Originally Posted by Siberman
I've never worked with it so I have a few questions:
What glue /cement to use?
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Most would use Weld-on 4
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Can I drill air holes with a standard drill & bit?
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You can use the drill but standard drill bits can crack out the back (standard bits pull through, acrylic bits scrape through.) So either get an acrylic bit or use a backer board wherever you drill. Larger holes can be drilled with hole saws, Forstner type bits, or even spade bits if you're careful.
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want to put hinges and a lock on one side so will I be able to mount the hardware with screws?
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Yes, you can drill and tap acrylic. Use a 50:50 mix of Palmolive and water as a tapping fluid. It would be advisable though to use polycarbonate for the top if possible. Small screws tend to concentrate stress in small areas and cause cracks, polycarbonate is a much tougher material. Also if you can - use screws and nuts (w/ washers) rather than tapping thinner material.
HTH,
James