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Old 02-26-2007, 11:27 PM   #1
jennmac415
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which acrylic thickness??


which thickness of acrylic should I use to make the baffles for my DIY sump I am making in a 45 gallon acrylic tank??? also, can I use silicone to glue them in? remember I am using acrylic baffles in an acrylic tank....

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180 gallon AGA RR mixed reef inwall, 100 gallon rubbermaid stock tank sump, 10 gallon hex fuge, Quiet one 5000 return pump, PCI PS-3000 skimmer with Octopus needlewheel pump, 72" Constellation from Aquactinics, 2 Triton Aquatics GS2 maxijet mods, 2 250 watt heaters, 200 lbs live rock, 200 lbs pulverized limestone
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Old 02-26-2007, 11:32 PM   #2
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if acrylic tank and acrylic baffles......i wouldnt use silicone. It wont bond well longterm anyway. Get some Weld-on #16. You can get it at your locqal plastic supply place.

BUT, make sure you have them where you want them as they will not be easily removed.

You could use any thickness, but the thicker a piece you use, the easier it is to get to bond how you want, especially for a first time acrylic bonder.
I wouldnt do it with any less than .25" thick
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Old 02-27-2007, 07:15 AM   #3
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1/4" acrylic would be your best bet, and I agree about using a weldon (or other brand solvent) for bonding them to the acrylic. Weldon 4 would be the best choice if you can get the baffles cut exactly to fit, as it will provide a seamless bond, but if there is any discrepency then weldon 16 should be used. 16 is more like a silcone, but you've got to be careful in applying it and understand that it shrinks about 30% or more of volume when it dries. It is also going to end up looking a little funny (but on a sump, that shouldnt really matter).

If you look at the thread in my signature, you can see an entire sump I built out of acrylic, and you're welcome to ask me some questions over there or here. I'm not great at using acrylic, but I've definitely learned a few tricks. Good luck!
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Old 02-27-2007, 03:27 PM   #4
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well darn... I think what I already bought and had cut yesterday was only 1/8th.....when I got home and started trying it out in the tank I am using as my sump I didn't think it would be thick enough....in the store it seemed as if it would be, but then at home I realized it was a little thin.
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Old 02-27-2007, 06:00 PM   #5
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thats too bad. also using weldon for acrylic baffles in acrylic sumps is very importany for stability. Acrylic bows, and unlike just using an old glass tank you will need that support of strong seams to maintain integrity.
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Old 02-27-2007, 06:02 PM   #6
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the 1/8th may work, just trying to more clearly justify the use of weldon.
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Old 02-27-2007, 09:06 PM   #7
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1/8 is thin, but the water will be going under and over and it may be fine
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Old 02-28-2007, 07:33 AM   #8
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If you've already got the 1/8, I'd just use it. These baffles won't hold water pressure, but they may bow if exposed to large flow. I'd be surprised if you have troubles. But then again, a couple pieces of 1/4" won't be that expensive if it's convenient to pick up.
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Old 02-28-2007, 08:19 AM   #9
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guess I will price out the 1/4 inch...thing is you have to buy a whole sheet of it I think...

Vince, where do you get your acrylic in this town?
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Old 02-28-2007, 08:32 AM   #10
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lustercraft or the yard Jenni, You can buy odd piece from both places by the lbs
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Old 02-28-2007, 08:44 AM   #11
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sorry...what is LBS?
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Old 02-28-2007, 08:55 AM   #12
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pound buy it by the pound, it is cheaper that way, just may not look as good,
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Old 02-28-2007, 09:12 AM   #13
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of course!!! sorry kindof sick today so not thinking too clearly!
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Old 02-28-2007, 09:17 AM   #14
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I hop you get to feeling better, I have been sick for sometime with a nasty cold, I am starting to feel better, Then I get a call today and one of my account is having new carpet put in and I have to move a tank today, She work me up and said I forgot to call you,
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Old 02-28-2007, 09:21 AM   #15
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Thanks, Vince...that stinks about having to move the tank...especially with no notice...

hope it all goes ok... I am going back to bed... sorry not meaning to rub it in LOL!!!
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