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I also have a 75G and a mag9.5 return pump. for me I just run the sump water level high, almost at the top of the highest bubble trap plate. when the water level gets low enough, some bubbles get produced as the water cascades over the last bubble trap plate and given the strong pump, any bubble in the pump area will get sucked into the pump and chopped up. as long as I have the water level up high, there are no bubbles formed and or they are to far above the pump inlet to be sucked in. changing the water level is an easy thing to try. my pump is wide open. might try turning the pump inlet away from the baffle plates. that way it is just a bit harder for bubbles to enter the pump.
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125G, about 150#s rock, 50 #s southdown, MTC HSA 250 skimmer, (3)175w MH, (2) 5 foot VHO actinics, 55G sump.
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