First-Thanks for all your help everyone...especially Geoff, Tom, Tims and Motorslave.
So I went with a BIG pump-Mag 24.
It's only a 55 so we're talking flow!
The first design included some 1" tubing which I later scraped.
The idea was to go around the wet/dry filter and skimmer for the one return.
I found it better to use the pvc because it was more riged.
The spray bar has 6 hole in it on one side only.
I ended up drilling a hole in the end cap too, so 7 but that one is only 1/32,
the others are 3/16.
I used ball valves and unions to service the pump...good idea since I have to make adjustments.
All the plumbing is currently 1"-so I'm getting some cavitation on the intake side and it's a bit loud.
The pump vibrates the floor, so I plan to check the impeller and increase the intake plumbing to 2".
When I cut back on the output
ball valve, it's not so loud.
Overall, it's a great design.
There is more then enough flow from the 1" return and the spraybar is like having 6 maxi 1200's.
My filter can't keep up right now. The skimmer is going crazy and I can't belive how much ditrus was in the SB...which was totally removed and replaced by starboard.
There is some crushed shell up front.
I also added about 25lbs of
base rock and another 10-15lbs of live rock--for a total of about 75-90lbs.
Right now all the fish have been QT because of a velvet issue-so this was a great time for the upgrades.
Also bought a new stand.
My other one was warping!
You can see from all the pic's, it was a mess.
Took the whole weekend and one all nighter on Saturday.
Glad it's over.
Now with the con's....
HEAT!!!
mag 24 in a 55-didn't think it was going to be a heat issue from my research, but it is.
I'm getting a 4-6 deg. temp swing...but i'm still playing with that.
I'll be home all day-so I'll keep an eye on it while it runs 24hrs.
NOISE!!!
Oh boy. But I think it's mostly due to the intake.
It does vibrate a lot and has an industrial humm to it.
Not great for the living room/kitchen/main room of the house.
Everyone says it sounds like the dishwasher running!
I'll see what happens when I upgrade the intake today.
Any suggestions on how to quiet down even more would be great.
The pump sits even with the bottom of the tank on a shelf.
The flow is great...if i just use the spray bar it's nice and calm...if i hit the return a bit it adds cross current....if only I can reslove the noise issue all would be great on the reef.
Here are all the pictures.
What do you all think?