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My side pieces are 2" x 6"'s and I got around that age old problem by routering out a cavity to accomodate the needed length. Your front and rear pieces attach to the side pieces in areas where this cavity would not compromise the integrity of the canopy. I've built 3 canopies this way...
oh, if you're sanding already i guess the top pieces are already nailed/screwed in. you may have to pop them out/off to get good access for the router or wood chisel if you decide to go that route.
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90g display/55g sump | H&S 200x2-F2001 skimmer | (2) IC 250w XM 10k MH w/ T5 BluePlus, SuperActinic | PM KalkReactor dosed via LiterMeter | Vortech and (2) Tunze 6055's on 7095
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