Wow, thats great news! I will be doin some drillin myself this weekend or next. please let me know how they turn out. I recently bought some diamond tipped hole saws/bits of variable sizes off of Ebay that I plan to use to cut the holes. Look at my build thread if u want to see what I have planned.
There are lots of variables that will affect the hole sizes. Will these be for a return only, do u have any closed loops planed? Pump size and
flow rate ... like I said lots of variables. I can't think of more but I am sure others will fill in the "blanks".
Lemee give you an idea what I am "planning" at the moment and see if this help you.
I have a regular 75 gal tank (rectangle) and will be drilling two corner
overflow boxes into it ... I have already purchased the acrilic "corners" and will will drill a drain hole in each about an inch from each corner centered and am planning to add Durso home made pipes to keep the noise down. These two "drains" will go down to an old 55 gal glass tank that I am converting to refuge/sump/protein skimmer compartment.
I will be using 1" overflows pipes going into sump and pump lowering to fit pump head, raise back to 1" then going into my OM squirt 4 way .... from the squirt it will come out in 3/4" lines back into the tank in four pipes.
For my closed loop I will also be using 1 inch intakes and 3/4 inch returns. Please keep in mind depending on your equipment your decision will vary with flow etc.
Please aslo keep in mind I am new at this as well so that you might want to get some more opions on your specific setup.
I hope that helped. Please let me know how this turns out for you.
Roger