Thanks for everyone's replys. I didn't know that about the CPVC, I may have to consider something else. Would soaking it in dechlorinator do anything, or is the chlorine something that might constantly leach out? Also, the last bulkhead was added just to help reduce the
micro bubbles...may not be needed, but its glued in and its not coming out now :-) And it's just having a test run on the nano-cube, not staying there for good
As for the parts list:
2 - sheets of plexi-glass from home depot...and plexi-glass scorer
1 - set of 1" male and female CPVC fittings used as the output bulkhead
1 - set of 3/4" male and female CPVC fittings for the intake bulkhead
1 - 3/4" to 1/2" reducer to reduce the 3/4" intake to 1/2" so the flexible tube from the maxi-jet will slide on
2 - 3/4" CPVC elbows
2 - 1" CPVC elbows
4 - large rubber washers for the inside and outside of the bulkheads
Weld-on 4 to connect the acrylic
Then I used some 3/4" and 1" CPVC pipe (the 1" was the hardest piece to find, unless I wanted to buy 20 feet)
I used a Dremel with a grinding stone to make all my holes in the acrylic, and I had to shorten the CPVC bulkheads and elbows to get them to fit inside the acrylic box once the were together.
For the cup, I used the top of a plastic Saline bottle that I got from work (I work in a research lab), boiled it, and flattened it out and cut it in a square so it would slide down into the acrylic box. Then I glued a piece of 1" pipe into the bottle lid. I grinded out the center of a filter cup (another laboratory find) and slid it down on the CPVC pipe, and glued it to the top of the Saline bottle. Then filled in any small gaps with Weld-on.
I used the venturi that came with the maxi-jet, just put a piece of flex tubing from the venturi to the input of the powerhead...had to boil the tube a little to make it soft to slide on the input, but now it not only sucks air in, but gets chopped up a little more by the impellar. It would probably work even better with a larger powerhead.
I hope this helps..I know not everyone will be able to find laboratory items, but I'm sure you can find something similar, or come up with a better method.
Chad