Thanks for all the great feedback. A 75 g tank would be nice but the 55 is a step up from the original 29 that I had till it sprang a leak. That jump was great for my 3 fishes and the live rock I have in it.
For now the wet-dry filter,
protein skimmer, pumps and everything just fit under the cabinet base, though it is tight in there and I don't look forward to having to do any heavy maintenance down there.
As to the top, I have a pretty decent woodshop in my basement, shopsmith, standalone table saw, planer, jointer, etc and I have done enough sawdust making that I should be able to put this together.
I was planning on using marine grade plywood and then finishing with several coats of black paint or laminate to match the glossy black base cabinet.
Cooling fans in the ends are also part of the plan. Doing some more reading this afternoon I am now a bit concerned over the ballast for the MH lamps. I understand they can really get hot. I know the little one for the single flourescent on my tank now gets too hot to touch and with a couple of MH and possible another tube - I wonder if it would be better to keep them external to the hood.
I also plan to have the front hinged to provide access, either brass of stainless hinges and screws.
One other question. Which is preferable -covering the tank with plexiglass, or glass or leaving it open to the lights? Besides keeping the inhabitants in the tank and reducing evaporation and splashes I read today that it is important to cover the tank to reduce UV radiation.
Thanks again for all the suggestions. I've got everything to learn about this new adventure I'm on and can use all the help I can get.
Jerry