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Old 03-15-2006, 10:07 PM   #1
kwl1763
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DIY Maxijet 1200 prop mod to make it like a Tunze


Ok some of you may have read about this on RC or even tried it.

here is the thread that inspired me.

http://reefcentral.com/forums/showth...5&pagenumber=1

And here is my contraption.


Having had Tunze for a while I really was of the camp if you can't beat them copy them so rather then settle for a smaller tube, etc. I tried to make mine look as much like an actual Tunze as possible with cheap plumbing parts.

Here is the parts list.

Dumas 1.75" prop
rigid tubing
flexible tubing
Carbon rod

(I won't go into the prop assembly as that is covered plenty in this thread)

1/2" piece of 1.5" tubing to turn into the connection to the maxijet
1.5" to 3" PVC connector
3" to 2" PVC connector

Lots of effort with the dremel which is the only tool I used

Onto the pics.

First just a quick pic of the prop assembly. Same as others!



Now onto where there are differences. As I said what drove the choices was to make it like a Tunze.

I first cut the 1.5" to 3" connector off right where the 3" part started. This left me with a cone.

I then cut the 3" to 2" piece off to within about 1/2" of the cone and also cut almost all the 2" part off.

This was all to make it as short as possible while giving plenty of room.

I then cut slots with the dremel every 1/8" or so aroud 3/4" of the 3"to 2" connector down to the 2" part. Here are those 2 pieces done.



And a closup of the top of the slotted piece.



OK that done I attached the center strip and "stopper" to the 3" to 2". I actually made the strip out of PVC laying around since I didn't have any acrylic! I sanded it a little after to make it smooth but a little super glue later here it was



After this was done I made the piece to attach the contraption to the maxijet out of a 1.5" sch 40 pipe. I used the same tool I used to cut the slots with the Dremel again!


After that I glued it all together and presto!




I tested it out. The only issue I had is the first one I did was very slightly off center and it would get off then fly up and hit the stopper constantly. After that I took it apart. Measured to the mm and built another doing the smae and they both have run like champs since. I've run them overnight a couple times and turned them on and off at least 20 to test the stopper and no issues!

Then to test againt my Tunze. I have to say without any actual testing by feel this was equal to my Tunze! I have to actually test and see but I'm very very impressed.

Last step was to paint them. I used Fusion textured black. It looks real good.





I can take virtually no credit for this as most was copied!! Hopefully this will help others. I'd like to test it against some of the other designs RC. Maybe once I get the flow estimate it will at least give us some idea. I mean mine is roughly 3" wide by 3.25" long so it's significantly bigger then some of the other designs but man the flow is awesome!!
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Old 03-15-2006, 10:13 PM   #2
Blorton
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Nice work - and that paint is pretty sharp.

Isn't your new tank due to land pretty soon?

Dan
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Old 03-15-2006, 11:17 PM   #3
chriswkbrd
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I actually made something very close to that. I also used a thread on RC to make it. The main difference is that my prop and housing came from a battery operated submarine. It works really well. Mike (mufert) was by the house and has seen it.
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Old 03-15-2006, 11:59 PM   #4
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this is awesome, what i dont understand though is how does the stopper work? When turned off the prop hits the stopper to slow down. Sorry I know its a newb/blonde question, but i really am going to build this. Where did you get the rod you used to make the impeller? Did you do aluminium or something else?
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Old 03-16-2006, 01:05 AM   #5
chriswkbrd
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He used a carbon rod, I used a stainless steel rod. You should be able to get either at a hobby shop. I think you can get the prop at a hobby shop too. Here is the link http://reefcentral.com/forums/showth...5&pagenumber=1 just be prepared to read a lot
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Old 03-16-2006, 05:14 AM   #6
hesstondc
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looks great
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Old 03-16-2006, 07:11 AM   #7
Blorton
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Pillz,

The maxijet impeller turns in either direction when it starts up. The reason for the stop is in case the pump starts up "backwards". The prop will travel down the rod, hit the stop, and reverse it's direction. Turning backwards with that open guard means you are running a nice blender for any poor specimens in the vicinity. There are reports in that thread of people losing fish from that. Yikes.

There's a guy over there making beautiful cnc conversion bits for this mod at a great price, but he didn't have the stop function in it last I
checked.

It's a cool mod.

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Old 03-16-2006, 08:17 AM   #8
theplatypus
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That looks great. I saw that thread a few months ago and have been toying with building one for myself.
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Old 03-16-2006, 11:01 AM   #9
GLXTRIX
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been thinkin of buildin one myself, but never seem to have the time
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Old 03-16-2006, 09:15 PM   #10
Nomad37
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Fantastic job! I wonder how well it would work if you had two hooked up to a wavemaster?

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Old 03-17-2006, 09:07 AM   #11
kwl1763
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Nomad. It should work fine. Others on RC have done it for a few months now with no issue. I'm thinking about making 4 and putting them on a DIY wavemaker.

All the supplies were from www.towerhobbies.com
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Old 03-17-2006, 10:40 AM   #12
GLXTRIX
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can these mods be does to other ph's? Like say an aquaclear?
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